service of kodensha_hp_eng

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From Concept to Post-Installation Support
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To enhance reliability & productivity at the production line, provided are the design, manufacture, operation check, and equipment maintenance for customized automation system from a cell productive equipment to an automated assembly line.


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We are a leading systems integrator and builder of custom automated assembly systems and test systems.
We utilize diverse technologies to specialize in motion control, robotics integration, and system architecture
by linking production equipment, material handling systems, software, and computer hardware into flexible, unified technology.

We design custom automated machine that increases overall productivity, optimizes your system performance, and create efficiencies in your unique production environment.
We have extensive engineering, design, and implementation expertise to provide you with a flexible, intelligent solution, utilizing the most effective technologies.
Our automated machines are installed in a diverse range of industries.
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Full Automation System

Number of Processes:approximately 5 - 40
Overall size:approximately 3m - 20m

Depending on product scale and purpose,we design and build full custom automation systems that adopt diverse processes such as loader, part-feeder, assembly, transfer,pick & place, testing, and others.

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Semi Automation System

Number of Processes:approximately 1 - 4
Overall size:approximately 3m, stand-alone type

Depending on product scale and purpose,we design and build semi custom automation system that adopt a few processes such as loader, parts feeder, assembly, transfer,pick & place, testing, and other various processes.

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Measurement & Testing System

Depending on your purpose,we design and build measurement testing system, using diverse sensors:vision, laser displacement, eddy-current displacement, weight, current, voltage, temperature, pressure, flow, and others.
We design and build custom testing devices from electronic circuit boards to measurement system softwares, depending on your purpose.

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Case Study(1)

Customer:
Manufacturer for consumer products
Request From Our Customer:
Convey within limited space.
After adjusting the production cycle fluctuation at the preceding and subsequent process, send the corrected goods to the subsequent process.
Proposal For Our Customer:
Use 2 six-axis robots in the following situation : delivering good products, eliminating defective products, sending in & out products from buffer space, and taking out need-to-be corrected products to other spaces.
Customer’s Benefit:
Reduction of production area.
Operation improvement.
Reducing defective products.

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Case Study(2)

Customer:
Manufacturer for consumer products .
Request From Our Customer:
Automate operator’s product inspection as well as the subsequent process of recipe data adjustment
Proposal For Our Customer:
After measurement data is analyzed via computer, inspection process embedded in the processing line automatically corrects the recipe data.
Customer’s Benefit:
Much easier to aim for uniform quality of
products by eliminating operator’s
experience-based manual adjustment.

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Case Study(3)

Customer:
Manufacturer for consumer products.
Request From Our Customer:
Predict the filling condition caused by disturbance, deterioration, and equipment trouble.
Every possible self-adjustment and self-correction can be made by the equipment itself.
Proposal For Our Customer:
Grasp inclination from the past filling record, and let the equipment automatically choose the optimum adjusted-movements and corrective-movements for trouble shooting.
Customer’s Benefit:
Reducing the number of defective products.

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Case Study(4)

Customer:
Parts manufacturer for consumer products
(Components to mount masking jig for the process of solvent coating equipment )
Request From Our Customer:
Robots replace human only under the soiling process of the whole production line.
Proposal For Our Customer:
6-axis robot and image processing discern the specific product from others, which need coating, then assemble, and check the mounting position.
Customer’s Benefit:
Releases operators from soiling process.
Reducing labor cost.